Toro timecutter 16-44 pdf
Children or bystanders may be injured if they move or attempt to operate the mower while it is unattended. Always remove the ignition key and move the motion-control levers outward to the park position when leaving the machine unattended, even if just for a few minutes.
Note: The transport position is the highest height-of-cut position or cutting height mm 4. Whenever you change the height-of-cut, it is recommended to adjust the height of the anti-scalp rollers. Note: Adjust the anti-scalp rollers so the rollers do not touch the ground in normal, flat mowing areas. Disengage the blade-control switch PTO , move the motion-control levers to the neutral-lock position, and set the parking brake.
Stop the engine, remove the key, and wait for all moving parts to stop before leaving the operating position. Lower hole—use this position with the mower deck in the 76 mm 3 inches and above the height-of-cut positions Figure The motion-control levers can be adjusted higher or lower for maximum operator comfort Figure Loosen the lower bolt just enough to pivot the control lever fore or aft Figure Tighten both bolts to secure the control in the new position.
Important: Always push the machine by hand. Do not tow the machine, because damage may occur. This machine has an electric-brake mechanism, and to push the machine, the ignition key needs to be in the Run position.
The battery needs to be charged and functioning for the electric brake to be disengaged. Move the motion-control levers outward to the park position, stop the engine, and wait for all moving parts to stop before leaving the operating position. Move the bypass levers forward through the key hole and down to lock them in place Figure Move the motion-control levers inward to the neutral position and turn the ignition key to the Run position.
When finished, ensure that the key has been returned to the Stop position to avoid draining the battery charge. Note: If the machine fails to move, the electric brake may still be engaged. If necessary, the electric brake can be released manually; refer to Releasing the Electric Brake.
Move the bypass levers rearward through the key hole and down to lock them in place as shown in Figure Use a heavy-duty trailer or truck to transport the machine. Ensure that the trailer or truck has all necessary brakes, lighting, and marking as required by law.
Please carefully read all the safety instructions. Driving on the street or roadway without turn signals, lights, reflective markings, or a slow moving vehicle emblem is dangerous and can lead to accidents causing personal injury. Tie down the machine near the front caster wheels and the rear bumper Figure Use extreme caution when loading or unloading machines onto a trailer or a truck.
Use a full-width ramp that is wider than the machine for this procedure. Back up ramps and drive forward down ramps Figure Ensure the ramp is long enough so that the angle with the ground does not exceed 15 degrees Figure On flat ground, this requires a ramp to be at least four times 4X as long as the height of the trailer or truck bed to the ground.
A steeper angle may cause mower components to get caught as the unit moves from the ramp to the trailer or truck. Steeper angles may also cause the machine to tip or lose control.
If loading on or near a slope, position the trailer or truck so that it is on the down side of the slope and the ramp extends up the slope. This will minimize the ramp angle. Loading a machine onto a trailer or truck increases the possibility of tip-over and could cause serious injury or death. Do not exceed a degree angle between the ramp and the ground or between the ramp and the trailer or truck.
Ensure the length of ramp is at least four times 4X as long as the height of the trailer or truck bed to the ground. This will ensure that ramp angle does not exceed 15 degrees on flat ground. Avoid sudden acceleration or deceleration while driving the machine on a ramp as this could cause a loss of control or a tip-over situation. For best mowing and maximum air circulation, operate the engine at the Fast position. Air is required to thoroughly cut grass clippings, so do not set the height-of-cut so low as to totally surround the mower by uncut grass.
Always try to have one side of the mower free from uncut grass, which allows air to be drawn into the mower. An operator can benefit from the lower speed setting when maneuvering the machine in tight spaces or operating around delicate landscapes.
The low setting can also be used to operate the machine at a high throttle setting and blade speed while still being able to reduce ground speed to increase quality of cut. Cut grass slightly longer than normal to ensure that the cutting height of the mower does not scalp any uneven ground.
However, the cutting height used in the past is generally the best one to use. When cutting grass longer than six inches tall, you may want to cut the lawn twice to ensure an acceptable quality of cut. Cutting more than that is not recommended unless grass is sparse, or it is late fall when grass grows more slowly. Alternate mowing direction to keep the grass standing straight.
This also helps disperse clippings which enhances decomposition and fertilization. Normally, mow every four days. But remember, grass grows at different rates at different times. So to maintain the same cutting height, which is a good practice, mow more often in early spring.
As the grass growth rate slows in mid summer, mow less frequently. If you cannot mow for an extended period, first mow at a high cutting height; then mow again two days later at a lower height setting.
If the cutting width of the mower is wider than the mower you previously used, raise the cutting height to ensure that uneven turf is not cut too short. If the grass is ever allowed to grow slightly longer than normal, or if it contains a high degree of moisture, raise the cutting height higher than usual and cut the grass at this setting.
Then cut the grass again using the lower, normal setting. If the machine's forward motion must be stopped while mowing, a clump of grass clippings may drop onto your lawn. To avoid this, move onto a previously cut area with the blades engaged.
Clean clippings and dirt from the underside of the mower after each use. If grass and dirt build up inside the mower, cutting quality will eventually become unsatisfactory. Maintain a sharp blade throughout the cutting season because a sharp blade cuts cleanly without tearing or shredding the grass blades.
Tearing and shredding turns grass brown at the edges, which slows growth and increases the chance of disease. Check the cutter blades daily for sharpness, and for any wear or damage. File down any nicks and sharpen the blades as necessary.
If a blade is damaged or worn, replace it immediately with a genuine Toro replacement blade. Important: Refer to your engine operator's manual for additional maintenance procedures. If you leave the key in the ignition switch, someone could accidently start the engine and seriously injure you or other bystanders. Remove the key from the ignition and disconnect the wire from the spark plug before you do any maintenance.
Set the wire aside so that it does not accidentally contact the spark plug. Make sure that the motion-control levers are locked in the park position. Lift the seat forward. Move the motion-control levers outward to the park position, stop the engine, remove the key, and wait for all moving parts to stop before leaving the operating position.
Clean the grease fittings Figure 25 and Figure 26 with a rag. Connect a grease gun to each fitting Figure 25 and Figure This engine is equipped with a replaceable, high density paper air-cleaner element. Check the air cleaner daily or before starting the engine. Check for a buildup of dirt and debris around the air-cleaner system. Keep this area clean. Also, check for loose or damaged components. Replace all bent or damaged air-cleaner components.
Note: Operating the engine with loose or damaged air-cleaner components could allow unfiltered air into the engine, causing premature wear and failure.
Note: Service the air cleaner more often under extremely dusty, dirty conditions. Note: Do not wash the paper element or use pressurized air, as this will damage the element.
Note: Replace a dirty, bent, or damaged element. Handle the new element carefully; do not use if the sealing surfaces are bent or damaged.
Install the cover, and secure it with the latches Figure Park the machine on a level surface, disengage the blade-control switch, stop the engine, and remove the key. Make sure the engine is stopped, level, and is cool, so the oil has time to drain into the sump. Park the machine, so that the drain side is slightly lower than the opposite side, to ensure that the oil drains completely. Disengage the blade-control switch, move the motion controls outward to the park position, stop the engine, and remove the key.
Before removing the spark plug s , clean the area around the base of the plug to keep dirt and debris out of the engine. Important: Do not clean the spark plug s. Always replace the spark plug s when it has: a black coating, worn electrodes, an oily film, or cracks. Note: If you see light brown or gray on the insulator, the engine is operating properly. A black coating on the insulator usually means the air cleaner is dirty. To ensure proper cooling, make sure the grass screen, cooling fins, and other external surfaces of the engine are kept clean at all times.
Annually, or every hours of operation more often under extremely dusty, dirty conditions , remove the blower housing, and any other cooling shrouds. Clean the cooling fins and external surfaces as necessary. Make sure the cooling shrouds are installed. Torque the blower housing screws to 7. Perform any fuel related maintenance when the engine is cold. Do this outdoors in an open area. Never smoke when draining gasoline, and stay away from an open flame or where a spark may ignite the gasoline fumes.
Battery posts, terminals, and related accessories contain lead and lead compounds, chemicals known to the State of California to cause cancer and reproductive harm. Wash hands after handling. Battery terminals or metal tools could short against metal machine components causing sparks. Sparks can cause the battery gasses to explode, resulting in personal injury.
When removing or installing the battery, do not allow the battery terminals to touch any metal parts of the machine. Disconnect the negative black ground cable from the battery post Figure Incorrect battery-cable routing could damage the machine and cables causing sparks. Always disconnect the negative black battery cable before disconnecting the positive red cable. Disconnect the positive red cable from the battery post Figure Remove the battery hold-down Figure 37 , and lift the battery from the battery tray.
Remove the battery from the chassis; refer to Removing the Battery. When the battery is fully charged, unplug the charger from the electrical outlet, then disconnect the charger leads from the battery posts Figure Position the battery in the tray Figure Using the fasteners previously removed, install the negative battery cable to the negative - battery terminal.
Secure the battery with the hold-down Figure The electrical system is protected by fuses. Lift the control pane up to access the main wiring harness and fuse block Figure To replace a fuse, pull out on the fuse to remove it Figure Maintain the air pressure in the front and rear tires as specified. Uneven tire pressure can cause uneven cut. Check the pressure at the valve stem Figure Check the tires when they are cold to get the most accurate pressure reading.
Refer to the maximum pressure suggested by the tire manufacturer on the sidewall of the caster wheel tires. The electric brake releases by manually rotating the link arms forward.
Once the electric brake is energized the brake will reset. Maintain sharp blades throughout the cutting season, because sharp blades cut cleanly without tearing or shredding the grass blades. Tearing and shredding turns grass brown at the edges, which slows growth, and increases the chance of disease. For convenient sharpening and replacement, you may want to keep extra blades on hand.
A worn or damaged blade can break, and a piece of the blade could be thrown into the operator's or bystander's area, resulting in serious personal injury or death. Park the machine on a level surface, disengage the blade-control switch, move the motion-control levers outward to the park position, stop the engine, and remove the key. Note: If the edges are not sharp or have nicks, remove and sharpen the blades; refer to Sharpening the Blades.
Inspect the blades, especially the curved area Figure Note: If you notice any damage, wear, or a slot forming in this area items 3 and 4 in Figure 42 , immediately install a new blade. Raise the mower deck to the highest height-of-cut position; also considered the 'transport' position.
While wearing thickly padded gloves, or other adequate hand protection, slowly rotate the blade to be measure into a position that allows effective measurement of the distance between the cutting edge and the level surface the machine is on Figure Measure from the tip of the blade to the flat surface Figure Rotate the same blade degrees, so that the opposing cutting edge is now in the same position Figure Contact an Authorized Toro Dealer for service.
The blades must be replaced if a solid object is hit, if the blade is out of balance, or if the blade is bent. To ensure optimum performance and continued safety conformance of the machine, use genuine Toro replacement blades.
Replacement blades made by other manufacturers may result in non-conformance with safety standards. Remove the blade bolt, the curved washer, and the blade from the spindle shaft Figure Use a file to sharpen the cutting edge at both ends of the blade Figure Note: The blade retains its balance if the same amount of material is removed from both cutting edges.
Check the balance of the blade by putting it on a blade balancer Figure Note: If the blade stays in a horizontal position, the blade is balanced, and can be used. Note: If the blade is not balanced, file some metal off the end of the sail area only Figure Install the blade onto the spindle shaft Figure Important: The curved part of the blade must be pointing upward toward the inside of the mower to ensure proper cutting.
Install the curved washer cupped side toward the blade and the blade bolt Figure Check to ensure that the mower deck is level any time you install the mower or when you see an uneven cut on your lawn. The mower deck must be checked for bent blades prior to leveling; any bent blades must be removed and replaced; refer to the Checking for Bent Blades before continuing.
All 4 tires must be properly inflated; refer to Checking the Tire Pressure. Carefully rotate the blade s so that they are all side to side Figure 50 andFigure Measure between the outside cutting edges and the flat surface Figure Raise or lower the left side of the mower deck by rotating the rear nut.
Figure Note: Rotate the rear nut clockwise to raise the mower deck; rotate the rear nut counter-clockwise to lower the mower deck. Check the side-to-side adjustments again. Repeat this procedure until the measurements are correct. Continue leveling the deck by checking the front-to-rear blade slope; refer to Adjusting the Front-to-Rear Blade Slope. Check the front-to-rear blade level any time you install the mower.
If the front of the mower is more than 7. Note: Check and adjust the side-to-side blade level if you have not checked the setting; refer to Leveling from Side to Side. Carefully rotate the blades so they are facing front to rear Figure Measure from the tip of the front blade to the flat surface, and the tip of the rear blade to the flat surface Figure Note: If the front blade tip is not 1. To adjust the front-to-rear blade slope, rotate the adjustment nut in the front of the mower Figure After adjustment, check the front-to-rear slope again, continue adjusting the nut until the front blade tip is 1.
When the front-to-rear blade slope is correct check the side-to-side level of the mower again, refer to Leveling from Side to Side. Remove the hairpin-cotter pin from the front support rod, and remove the rod from the deck bracket Figure Lift the mower deck and hanger brackets clear of the rear lift rod and lower the mower carefully to the ground Figure Lift the rear of the mower deck and guide the hanger brackets over the rear lift rod Figure Attach the front support rod to the mower deck with the clevis pin and hairpin-cotter pin Figure An uncovered discharge opening could allow the lawn mower to throw objects in the operator's or bystander's direction and result in serious injury.
Also, contact with the blade could occur. Never operate the machine without the grass deflector, the discharge cover, or the grass-collection system in place. Slide the rod out of the short standoff, the spring, and the grass deflector Figure Slide rod through the second grass-deflector bracket Figure Important: The grass deflector must be spring loaded and in the down position.
Lift the deflector up to test that it snaps to the full down position. Check the belts for cracks, frayed edges, burn marks, or any other damage. Replace damaged belts. Squealing when the belt is rotating, blades slipping when cutting grass, frayed belt edges, burn marks, and cracks are signs of a worn mower belt. Replace the mower belt if any of these conditions are evident. Using a spring-removal tool Toro part no. Route the new belt around the engine pulley and mower pulleys Figure Using a spring-removal tool, install the idler spring over the deck hook, and place tension on the idler pulley and mower belt Figure Wash the underside of the mower after each use to prevent grass buildup for improved mulch action and clipping dispersal.
Important: You can wash the machine with mild detergent and water. Do not pressure wash the machine. Avoid excessive use of water, especially near the control panel, under the seat, around the engine, hydraulic pumps, and motors. Attach the hose coupling to the end of the mower washout fitting, and turn the water on high Figure Note: Spread petroleum jelly on the washout fitting O-ring to make the coupling slide on easier and protect the O-ring.
Disengage the blade-control switch, stop the engine, remove the ignition key, and wait for all moving parts to stop. Note: If the mower is not clean after one washing, soak it and let it stand for 30 minutes.
Then, repeat the process. A broken or missing washout fitting could expose you and others to thrown objects or blade contact. Contact with blade or thrown debris can cause injury or death. Disengage the blade control switch, move the motion controls outward to the park position, stop the engine, and remove the key. Remove grass clippings, dirt, and grime from the external parts of the entire machine, especially the engine.
Clean dirt and chaff from the outside of the engine cylinder head fins and blower housing. Service the air cleaner; refer to Servicing the Air Cleaner. Grease and oil the machine; refer to Lubrication. Check the tire pressure; refer to Checking the Tire Pressure. Charge the battery; refer to Charging the Battery.
Check the condition of the blades; refer to Servicing the Cutting Blades. Prepare the machine for storage when non-use occurs over 30 days. Prepare the machine for storage as follows. Follow the mixing instructions from the stabilizer manufacturer. Do not use an alcohol based stabilizer ethanol or methanol.
Remove the spark plug s and check its condition; refer to Servicing the Spark Plug. With the spark plug s removed from the engine, pour two tablespoons of engine oil into the spark plug hole. Use the starter to crank the engine and distribute the oil inside the cylinder.
Install the spark plug s. Do not install the wire on the spark plug s. Scrape any heavy buildup of grass and dirt from the underside of the mower, then wash the mower with a garden hose. Check and tighten all bolts, nuts, and screws. Repair or replace any part that is worn or damaged. Paint all scratched or bare metal surfaces. Paint is available from your Authorized Service Dealer.
Store the machine in a clean, dry garage or storage area. Remove the key from the ignition switch and keep it in a memorable place. Cover the machine to protect it and keep it clean.
Toggle navigation. Figure 1 Under the seat Model and serial number plate. Figure 2 Safety alert symbol. Safe Operating Practices.
General Operation. Allow only responsible adults who are familiar with the instructions to operate the machine. Never carry passengers. Operate the machine only in daylight or good artificial light. Do not operate the machine while under the influence of alcohol or drugs. Watch for traffic when operating near or crossing roadways. Use extra care when loading or unloading the machine into a trailer or truck. Always wear eye protection when operating the mower. Always follow the recommendations for any application of counterweights.
Slope Operation. Do not mow slopes greater than 15 degrees. Choose a low ground speed so you will not have to stop while operating on a slope. Always keep the drive wheels engaged when going down slopes. Reduce speed and use extreme caution on slopes.
Do not make sudden turns or rapid speed changes. Avoid sudden starts when mowing uphill because the mower may tip backwards. Do not try to stabilize the machine by putting your foot on the ground. Be alert and turn the machine off if children enter the area.
Never allow children to operate the machine. Towing Safety. Do not attach towed equipment except at the hitch point. Never allow children or others in or on towed equipment. Make wide turns to keep the attachment clear of the machine. Safe Handling of Gasoline: To avoid personal injury or property damage, use extra care when handling gasoline and other fuels.
Extinguish all cigarettes, cigars, pipes and other sources of ignition. Use only an approved container. Never refuel the machine indoors. If fuel is spilled on clothing, change clothing immediately. Never overfill the fuel tank. Replace gas cap and tighten securely. General Service: Never operate a machine inside a closed area.
Never make any adjustments or repairs with the engine running. Check for proper brake operation frequently. Adjust and service as required. Maintain or replace safety and instruction decals as necessary. Use only genuine Toro replacement parts to ensure that original standards are maintained. Safety and Instructional Decals. Manufacturer's Mark This mark indicates that the blade is identified as a part from the original machine manufacturer.
Check tire pressure every 25 operating hours. Grease every 25 operating hours. Thrown object hazard, mower—do not operate without the deflector, discharge cover, or grass collection system in place. Battery Symbols Some or all of these symbols are on your battery Explosion hazard No fire, open flame, or smoking. Keep bystanders a safe distance from the battery.
Wear eye protection; explosive gases can cause blindness and other injuries Battery acid can cause blindness or severe burns. Flush eyes immediately with water and get medical help fast. Contains lead; do not discard. Warning—before servicing, engage the parking brake, remove the key and the spark plug connection. Cutting hazard of hand, mower blade; pinching hazard of hand, belt—keep hands and feet away from moving parts; keep all guards and shields in place.
Thrown object hazard—keep bystanders away from the machine; remove debris from the area before mowing; keep the deflector shield down. Ramp tipping hazard—when loading onto a trailer, do not use dual ramps; only use a single ramp wide enough for the machine and that has an incline less than 15 degrees; back up the ramp in reverse and drive forward off the ramp. Bodily harm hazard—no riders; look behind you when mowing in reverse.
Tipping hazard on slopes—do not use on slopes near open water; do not use on slopes greater than 15 degrees. Product Overview. Ignition Switch. Throttle Control. Blade-Control Switch Power Take-off. Motion-Control Levers and Park Position. Smart Speed. Figure 5 Smart-speed lever. Fuel-Presence Window. Figure 6 Fuel-presence window.
Height-of-Cut Lever. Adding Fuel. Do not use gasoline containing methanol. Do not add oil to gasoline. Never fill the fuel tank inside an enclosed trailer. Do not operate without entire exhaust system in place and in proper working condition.
Always place gasoline containers on the ground away from your vehicle before filling. Avoid prolonged breathing of vapors.
Keep face away from nozzle and gas tank or conditioner bottle opening. Avoid contact with skin; wash off spillage with soap and water. Cleans the engine while it runs Eliminates gum-like varnish buildup in the fuel system, which causes hard starting Important: Do not use fuel additives containing methanol or ethanol.
Filling the Fuel Tank. Figure 7. Checking the Engine-Oil Level. Breaking in a New Machine. Think Safety First. Operating Safety. Mowing on wet grass or steep slopes can cause sliding and loss of control. A loss of traction is a loss of steering control. To avoid loss of control and possibility of rollover: Do not mow near drop-offs or near water. Reduce the speed and use extreme caution on slopes.
When mowing slopes, gradually work from lower to higher areas on the incline. Avoid sudden turns or rapid speed changes. Wear hearing protection when operating this machine. Figure 9 Wear safety glasses Wear hearing protection. Understanding the Safety-Interlock System. Do not tamper with the interlock switches. Testing the Safety-Interlock System. Starting the Engine. Operating the Blades. Engaging the Blades. Note: Always engage the blades with the throttle in the Fast position.
Disengaging the Blades. Figure 12 Control panel Blade-control switch—Off. Stopping the Engine. Move the throttle lever to between the half and full throttle position.
Turn the ignition key to Off and remove the key. Driving the Machine. Use caution when making turns. Slow the machine down before making sharp turns. Using the Smart Speed. Figure 14 Smart speed lever.
Driving Forward. Note: Always use caution when backing up and turning. Move the levers to the center, unlocked position. Driving Backward. Stopping the Machine. Note: Remember to remove the key from the ignition switch. Adjusting the Height-of-Cut. Adjusting the Anti-Scalp Rollers. Positioning the Seat. Adjusting the Motion-Control Levers. Adjusting the Height. Adjusting the Tilt. The motion-control levers can be tilted fore or aft for maximum operator comfort.
Loosen the upper bolt holding the control lever to the control-arm shaft. Repeat the adjustment for the opposite control lever. Pushing the Machine by Hand. Pushing the Machine.
Park the machine on a level surface, and disengage the blade-control switch. Locate the bypass levers on the frame on both sides of the engine. Note: Ensure this is done for each lever.
Note: Do not start the machine. Note: The machine is now able to be pushed by hand. Figure 21 Bypass-lever locations Lever position for operating the machine Lever position for pushing the machine.
Operating the Machine. Transporting the Machine. Do not drive machine on a public street or roadway. Loading the Machine. Figure 23 Back up ramps Drive forward down ramps. Use extreme caution when operating a machine on a ramp.
Use only a full-width ramp; do not use individual ramps for each side of the machine. Back up ramps and drive forward down ramps. Operating Tips. Fast Throttle Setting. Cutting a Lawn for the First Time.
Mowing Direction. Mow at Correct Intervals. Avoid Cutting Too Low. Long Grass. When Stopping. Keep the Underside of the Mower Clean. Blade Maintenance. Recommended Maintenance Schedule s. Check the air cleaner for dirty, loose or damaged parts. Check the engine-oil level. Check the cutting blades. Inspect the grass deflector for damage.
After each use Clean the mower-deck housing. Product Information. Click the "buy now" button to purchase your part on ToroDealer. Description Qty. Buy Buy. Assembly Drawings Search for a part within assembly drawings:. Carburetor Assembly Briggs and Stratton E1. Crankshaft Assembly Briggs and Stratton E1. Cylinder Assembly Briggs and Stratton E1. Electrical Assembly. Engine and Clutch Assembly. Front Frame Assembly. Fuel Tank Assembly. Gasket Assembly Briggs and Stratton E1. Governor Assembly Briggs and Stratton E1.
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